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Tuesday, May 23, 2017

WHAT IS CAPICATOR AND HOW IT WORK


What is a capacitor?

Photo: A small capacitor in a transistor radio circuit.
Take two electrical conductors (things that let electricity flow through them) and separate them with an insulator (a material that doesn't let electricity flow very well) and you make a capacitor: something that can store electrical energy. Adding electrical energy to a capacitor is called charging; releasing the energy from a capacitor is known as discharging.
A capacitor is a bit like a battery, but it has a different job to do. A battery uses chemicals to store electrical energy and release it very slowly through a circuit; sometimes (in the case of a quartz watch) it can take several years. A capacitor generally releases its energy much more rapidly—often in seconds or less. If you're taking a flash photograph, for example, you need your camera to produce a huge burst of light in a fraction of a second. A capacitor attached to the flash gun charges up for a few seconds using energy from your camera's batteries. (It takes time to charge a capacitor and that's why you typically have to wait a little while.) Once the capacitor is fully charged, it can release all that energy in an instant through the xenon flash bulb. Zap!
Capacitors come in all shapes and sizes, but they usually have the same basic components. There are the two conductors (known as plates, largely for historic reasons) and there's the insulator in between them (called the dielectric). The two plates inside a capacitor are wired to two electrical connections on the outside called terminals, which are like thin metal legs you can hook into an electric circuit.
Photo: Inside, an electrolytic capacitor is a bit like a Swiss roll. The "plates" are two very thin sheets of metal; the dielectric an oily plastic film in between them. The whole thing is wrapped up into a compact cylinder and coated in a protective metal case. WARNING: It can be dangerous to open up capacitors. First, they can hold very high voltages. Second, the dielectric is sometimes made of toxic or corrosive chemicals that can burn your skin.

Artwork: How an electrolytic capacitor is made by rolling up sheets of aluminum foil (gray) and a dielectric material (in this case, paper or thin cheesecloth soaked in an acid or other organic chemical). The foil sheets are connected to terminals (blue) on the top so the capacitor can be wired into a circuit. Artwork courtesy of

US Patent and Trademark Office from US Patent 2,089,683: Electrical capacitor by Frank Clark, General Electric, August 10, 1937.
You can charge a capacitor simply by wiring it up into an electric circuit. When you turn on the power, an electric charge gradually builds up on the plates. One plate gains a positive charge and the other plate gains an equal and opposite (negative) charge. If you disconnect the power, the capacitor keeps hold of its charge (though it may slowly leak away over time). But if you connect the capacitor to a second circuit containing something like an electric motor or a flash bulb, charge will flow from the capacitor through the motor or lamp until there's none remaining on the plates.
Although capacitors effectively have only one job to do (storing charge), they can be put to all sorts of different uses in electrical circuits. They can be used as timing devices (because it takes a certain, predictable amount of time to charge them), as filters (circuits that allow only certain signals to flow), for smoothing the voltage in circuits, for tuning (in radios and TVs), and for a variety of other purposes. Large supercapacitors can also be used instead of batteries.

Capacitors and capacitance

The amount of electrical energy a capacitor can store is called its capacitance. The capacitance of a capacitor is a bit like the size of a bucket: the bigger the bucket, the more water it can store; the bigger the capacitance, the more electricity a capacitor can store. There are three ways to increase the capacitance of a capacitor. One is to increase the size of the plates. Another is to move the plates closer together. The third way is to make the dielectric as good an insulator as possible. Capacitors use dielectrics made from all sorts of materials. In transistor radios, the tuning is carried out by a large variable capacitor that has nothing but air between its plates. In most electronic circuits, the capacitors are sealed components with dielectrics made of ceramics such as mica and glass, paper soaked in oil, or plastics such as mylar.

Photo: This variable capacitor is attached to the main tuning dial in a transistor radio. When you turn the dial with your finger, you turn an axle running through the capacitor. This rotates a set of thin metal plates so they overlap to a greater or lesser extent with another set of plates threaded in between them. The degree of overlap between the plates alters the capacitance and that's what tunes the radio into a particular station.

How do we measure capacitance?

The size of a capacitor is measured in units called farads (F), named for English electrical pioneer Michael Faraday (1791–1867). One farad is a huge amount of capacitance so, in practice, most of the capacitors we come across are just fractions of a farad—typically microfarads (millionths of a farad, written μF), nanofarads (thousand-millionths of a farad written nF), and picofarads (million millionths of a farad, written pF). Supercapacitors store far bigger charges, sometimes rated in thousands of farads.

Why do capacitors store energy?

If you find capacitors mysterious and weird, and they don't really make sense to you, try thinking about gravity instead. Suppose you're standing at the bottom of some steps and you decide to start climbing. You have to heave your body up, against Earth's gravity, which is an attractive (pulling) force. As physicists say, you have to "do work" to climb a ladder (work against the force of gravity) and use energy. The energy you use isn't lost, but stored by your body as gravitational potential energy, which you could use to do other things (whizzing down a slide back to ground level, for example).
What you do when you climb steps, ladders, mountains, or anything else is work against Earth's gravitational field. A very similar thing is going on in a capacitor. If you have a positive electrical charge and a negative electrical charge, they attract one another like the opposite poles of two magnets—or like your body and Earth. If you pull them apart, you have to "do work" against this electrostatic force. Again, just like with climbing steps, the energy you use isn't lost, but stored by the charges as they separate. This time it's called electrical potential energy. And this, if you've not guessed by now, is the energy that a capacitor stores. Its two plates hold opposite charges and the separation between them creates an electric field. That's why a capacitor stores energy.

Why do capacitors have two plates?

As we've already seen, capacitors have two conducting plates separated by an insulator. The bigger the plates, the closer they are, and the better the insulator in between them, the more charge a capacitor can store. But why are all these things true? Why don't capacitors just have one big plate? Let's try and find a simple and satisfying explanation.
Suppose you have a big metal sphere mounted on an insulating, wooden stand. You can store a certain amount of electric charge on the sphere; the bigger it is (the bigger its radius), the more charge you can store, and the more charge you store, the bigger the potential (voltage) of the sphere. Eventually, though, you'll reach a point where if you add so much as a single extra electron (the smallest possible unit of charge), the capacitor will stop working. The air around it will break down, turning from an insulator to a conductor: charge will zap through the air to Earth (ground) or another nearby conductor as a spark—an electric current—in a mini bolt of lightning. The maximum amount of charge you can store on the sphere is what we mean by its capacitance. The voltage (V), charge (Q), and capacitance are related by a very simple equation:
C = Q/V
So the more charge you can store at a given voltage, without causing the air to break down and spark, the higher the capacitance. If you could somehow store more charge on the sphere without reaching the point where you created a spark, you would effectively increase its capacitance. How might you do that?
Forget about the sphere. Suppose you have a flat metal plate with the maximum possible charge stored on it and you find the plate is at a certain voltage. If you bring a second identical plate up close to it, you'll find you can store much more charge on the first plate for the same voltage. That's because the first plate creates an electric field all around it that "induces" an equal and opposite charge on the second plate. The second plate therefore reduces the voltage of the first plate. We can now store more charge on the first plate without causing a spark. We can keep on doing that until we reach the original voltage. With more charge (Q) stored for exactly the same voltage (V), the equation C = Q/V tells us that we've increased the capacitance of our charge storing device by adding a second plate, and this is essentially why capacitors have two plates and not one. In practice, the extra plate makes a huge difference—which is why all practical capacitors have two plates.

How can we increase the capacitance?

It's intuitively obvious that if you make the plates bigger, you'll be able to store more charge (just as if you make a closet bigger you can stuff more things inside it). So increasing the area of the plates also increases the capacitance. Less obviously, if we reduce the distance between the plates, that also increases the capacitance. That's because the shorter the distance between the plates, the more effect the plates have on one another. The second plate, being closer, reduces the potential of the first plate even more, and that increases the capacitance.
Artwork: A dielectric increases the capacitance of a capacitor by reducing the electric field between its plates, so reducing the potential (voltage) of each plate. That means you can store more charge on the plates at the same voltage. The electric field in this capacitor runs from the positive plate on the left to the negative plate on the right. Because opposite charges attract, the polar molecules (grey) of the dielectric line up in the opposite way—and this is what reduces the field.
The final thing we thing we can do to increase the capacitance is to change the dielectric (the material between the plates). Air works pretty well, but other materials are even better. Glass is at least 5 times more effective than air, which is why the earliest capacitors (Leyden jars, using ordinary glass as the dielectric) worked so well, but it's heavy, impractical, and hard to squeeze into small spaces. Waxed paper is about 4 times better than air, very thin, cheap, easy to make in large pieces, and easy to roll, which makes it an excellent, practical dielectric. The best dielectric materials are made of polar molecules (ones with more positive electric charge on one side and more negative electric charge on the other). When they sit in the electric field between two capacitor plates, they line up with their charges pointing opposite to the field, which effectively reduces it. That reduces the potential on the plates and, as before, increases their capacitance. Theoretically, water, which is made of really tiny polar molecules, would make an excellent dielectric, roughly 80 times better than air. Practically, though, it's not so good (it leaks and dries out and changes from a liquid to ice or steam at relatively modest temperatures), so it's not used in real capacitors.

General uses of Capacitors

  1. Smoothing, especially in power supply applications which required converting the signal from AC to DC.
  2. Storing Energy.
  3. Signal decoupling and coupling as a capacitor coupling that blocks DC current and allow AC current to pass in circuits.
  4. Tuning, as in radio systems by connecting them to LC oscillator and for tuning to the desired frequency.
  5. Timing, due to the fixed charging and discharging time of capacitors.
  6. For electrical power factor correction and many more applications.

Types of Capacitors

The various types of capacitors have been developed to overcome these problems in a number of ways.

Paper Capacitor

It is one of the simple forms of capacitors. Here, a waxed paper is sandwiched between two aluminium foils. Process of making this capacitor is quite simple. Take place of aluminium foil. Cover this foil with a waxed paper. Now, cover this waxed paper with another aluminium foil. Then roll up this whole thing as a cylinder. Put two metal caps at both ends of roll. This whole assembly is then encapsulated in a case. By rolling up, we make quite a large cross-sectional area of capacitor assembled in a reasonably smaller space.

Air Capacitor

There are two sets of parallel plates. One set of plates is fixed and another set of plates is movable. When the knob connected with the capacitor is rotated, the movable set of plates rotates and overlapping area as between fixed and movable plates vary. This causes variation in effective cross-sectional areas of the capacitor. Consequently, the capacitance varies when one rotates the knob attached to the air capacitor. This type of capacitor is generally used to tune the bandwidth of a radio receiver.

Plastic Capacitor

When various plastic materials are used as dielectric material, the capacitors are said to be plastic capacitors. The plastic material may be of polyester, polystyrene, polycarbonate or poly propylene. Each of these materials has slightly different electrical characteristics, which can be used to advantage, depending upon the proposed application.
This type of capacitors is constructional, more or less same as paper capacitor. That means, a thin sheet one of the earlier mentioned plastic dielectrics, is kept between two aluminium foils. That means, here the flexible thin plastic sheet is used as dielectric instead of waxed paper. Here, the plastic sheet covered by aluminium foil from two sides, is first rolled up, then fitted with metal end caps, and then the whole assembly is encapsulated in a case.

Plastic Film Capacitor

Plastic capacitor can be made also in form of film capacitor. Here, thin strips or films of plastic are kept inside metallic strips. Each metallic strip is connected to side metallic contact layer alternatively; as shown in the figure below. That means, if one metallic strip is connected to left side contact layer, then the very next is connected to right side contact layer. And there are plastic films in between these metallic strips. The terminals of this type of capacitors are also connected to side contact layer and whole assembly is covered with insulated non metallic cover as shown.

Silvered Mica Capacitor

A silvered mica capacitor is very accurate and reliable capacitor. This type of capacitors has very low tolerance. But on the other hand, cost of this capacitor is quite higher compared to other available capacitors in the market. But this high cost capacitor can easily be compensated by its high quality and performance. A small ceramic disc or cylinder is coated by silver compound. Here, electrical terminal is affixed on the silver coating and the whole assembly is encapsulated in a casing.

Ceramic Capacitor

Construction of ceramic capacitor is quite simple. Here, one thin ceramic disc is placed between two metal discs and terminals are soldered to the metal discs. Whole assembly is coated with insulated protection coating as shown in the figure below.

Mixed Dielectric Capacitor

The way of constructing this capacitor is same as paper capacitor. Here, instead of moving waxed paper as dielectric, paper impregnated with polyester is used as dielectric between two conductive aluminium foils.

Electrolyte Capacitor

Very large value of capacitance can be achieved by this type of capacitor. But working voltage level of this electrolyte capacitor is low and it also suffers from high leakage current. The main disadvantage of this capacitor is that, due to the use of electrolyte, the capacitor is polarized. The polarities are marked against the terminals with + and – sign and the capacitor must be connected to the circuit in proper polarity.
A few micro meter thick aluminium oxide or tantalum oxide film is used as dielectric of electrolyte capacitor. As this dielectric is so thin, the capacitance of this type of capacitor is very high. This is because; the capacitance is inversely proportional to thickness of the dielectric. Thin dielectric obviously increases the capacitance value but at the same time, it reduces working voltage of the device. Tantalum type capacitors are usually much smaller in size than the aluminium type capacitors of same capacitance value. That is why, for very high value of capacitance, aluminium type electrolyte capacitors do not get used generally. In that case, tantalum type electrolyte capacitors get used.
Aluminium electrolyte capacitor is formed by a paper impregnated with an electrolyte and two sheets of aluminium. These two sheets of aluminium are separated by the paper impregnated with electrolyte. The whole assembly is then rolled up in a cylindrical form, just like a simple paper capacitor. This roll is then placed inside a hermetically sealed aluminium canister. The oxide layer is formed by passing a charging current through the device, and it is the polarity of this charging process that determines the resulting terminal polarity that must be subsequently observed. If the opposite polarity is applied to the capacitor, the oxide layer is destroyed.

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